Smart Fortwo W450 Workshop, Service and Repair Manual PDF (1998-2007)

Description

Smart Fortwo W450 Workshop, Service and Repair Manual PDF (1998-2007)

Why mechanics choose this manual

• Factory-authorized procedures for all engine variants: 599cc (M160.920/921 45-61hp), 698cc (M160.E6 71hp), and 799cc CDI (OM660.940/941 41-45hp) with precise timing chains, valve clearances, and injection parameters
• Complete transmission diagnostics: Getrag FAM 6-speed (452.513) with clutch adaptation values and Mercedes SAM 5-speed (722.500) with pressure sensor calibration and shift point optimization
• Professional-grade Bosch ME7.0 and EDC15 diagnostic procedures including 2000+ fault codes, live data streams, and component testing with factory resistance/voltage specifications
• Latest Mercedes-Benz STAR diagnostic-compatible wiring schematics with CAN-bus topology maps and multiplexed network testing protocols
• High-resolution 3D technical illustrations with current Smart/Mercedes OEM part numbers and critical torque specifications (accurate to 0.1 Nm)
• Comprehensive electronic systems coverage: Bosch ESP 5.7 stability control, ABS 5.3 brake system, dual-stage SRS airbags (driver/passenger/side), Valeo automatic climate control, ZV central locking with remote programming, and FIS digital instrument cluster calibration

What you will receive

Frequently asked questions

Is this an official manual?
Yes, this contains the complete Mercedes-Benz/Smart factory workshop documentation used by certified technicians worldwide. Every procedure matches authorized service center specifications, including critical ECU coding and adaptation values not found in basic manuals.

Does it cover my specific engine or transmission?
All W450 powertrains are covered in detail: M160 petrol engines (including Brabus-tuned variants), OM660 CDI diesels, Getrag FAM 6-speed, and Mercedes SAM 5-speed transmissions. Includes complete timing procedures, fuel system specifications, and transmission adaptation protocols required after component replacement.

Do I need special software?
No specialized software needed – works with any PDF reader. Optimized for workshop tablets and professional printing. Features enhanced navigation with detailed bookmarks and fully searchable text for rapid procedure access during time-critical repairs.

How detailed are the diagnostic procedures?
Provides complete Mercedes-Benz STAR diagnostic system-level coverage including manufacturer-specified resistance values, actual scope waveforms, and step-by-step troubleshooting trees. Critical adaptation and coding procedures are included for ECU replacement, transmission work, and safety system repairs – essential for modern workshop operations.

Not affiliated with the vehicle manufacturer. Trademarks belong to their respective owners. Used by professional workshops worldwide.

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